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Weights
and Measures
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A continuous
filament is a long, continuous strand of fiber
that is extruded from a spinneret--usually a man-made
fiber such as rayon, nylon, polyester or acetate;
natural fibers (wool, cotton) have shorter length or
staple. The exception is raw silk, spun by silkworms as
a continuous filament in lengths of 300 to 1,600 yards.)
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Hanks are standard skeins of yarn
(comprised of strands), used to gauge fineness. In
the worsted system, one hank measures 560 yards, with
the number of hanks in a pound indicating relative
fineness. For example: 40's quality yarn is
actually 40 hanks which is 40 x 560 or 22,400 yards of
yarn per pound--twice as "course" (less fine,
smooth and dense) as 80's yarn which is 80 hanks or 80 x
560, equaling 44,800 yards of yarn per pound. Obviously, the higher the hanks, the finer the yarn.
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Denier measures fineness by a factor
of grams per a constant length: 9,000 meters. This
system works in the reverse of the worsted system: the
smaller the denier, the finer the yarn. Denier is
used mainly to measure synthetic fibers.
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The weight of fabric (and the suit
made from it) is determined in ounces per linear yard
(which measures 36 inches long x 60 inches wide). Tropical
weight suits (6.5-8.5 ozs.) once considered
summer weight only, are now suitable for even year-round
wear because of recent advances in fiber density,
blending and construction. Midweight suits
(9-10 ozs.) originally designed for 10-month wear
are now often suitable for all-year wear as well due to
advances in fabrication and lighter suit construction. Regular weight suits (11-13 ozs.) are
usually harness fabrics (see "Twill Weave")
suitable for fall and winter.
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Twist
and Ply
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Twist
is a term no retailer should misunderstand, as it has
become all-important in '90s high-twist fabrics which
are crisper, "dryer," and stronger than
predecessors. Twist is applied to yarns as they
are spun, making twisted yarns more resilient than
"straight" yarns; super high twisting creates
crepe yarns.
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Ply is the process by which two yarns
are twisted together before weaving. Single
ply (known as "singles" and used in
terms like "40's singles") refers to the
weaving of two yarns only. Two on one
construction (2x1) refers to the weave of a single yarn
with two yarns that have been plied together. Two
on two construction (2x2) is the weave of two
plied yarns.
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Looking
at Weave
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On a
loom, the warp runs lengthwise, the weft
runs crosswise. a single warp yarn is an end. A single weft or filling yarn is a pic.
Pics are inserted by a shuttle as harnesses
manipulate ends up or down to achieve the weave.
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Plainweave is the simplest method of
weaving yarn, accounting for nearly 80 percent of all
woven fabric. Each end goes under and over each
interlacing pic, alternating on the next pass.
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Basketweave is more decorative and
delicate, but is essentially a plainweave with multiple
ends interlacing multiple pics.
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Twill weave is characterized by
diagonal ridges that are formed as each pic interlaces
over every third end (called 3-harness
construction, due to the three harnesses needed on the
loom to control the three consecutive ends). 4-harness
construction in its most common 2/2 form--two ends up,
two ends down--also produces a diagonal twill line. Harness construction allows advanced
pattern detailing, textural variety and increased
weight. The face or front of a twill
fabric will not match the back because it shows more
warp than weft. 5-harness
construction can yield a smooth, lustrous fabric with a
face that consist almost entirely of warp yarns.
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Dyeing
Details
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Stock
Dyeing applies color to woolen staples or
strands. Distinctive heather coloration develop as
the yarn is spun.
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Top dyeing applies color to tops,
or short ropes of worsted staples. An expensive
dyeing method, it nonetheless offers maximum color
control.
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Yarn dyeing applies color to spun yarn
before it is woven into fabric.
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Piece dyeing applies color to woven
fabric that is still in its colorless greige (pronounced
"gray") state. The fastest and cheapest
method of cloth dyeing, it is often used in blazers and
solid-color slacks.
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Finally,
Finish
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The hand
is the feel of the fabric that the finish imparts.
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Fulling uses heat, friction, moisture,
chemicals and pressure to shrink and mat a fabric,
giving it a dense felt like hand.
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Napping uses metal rollers to raise
the surface of fibers, giving the fabric a soft, lofty
flannel-like feel.
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Mill finish or semi-mill
finish is used to describe the soft, downy effects of
fulling and/or napping.
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Decatizing removes wrinkles from
fabric as it is wound tightly on perforated rollers with
either hot water (wet method) or steam (dry method)
running through it. All fabrics are decatized, but
fabrics with a hard finish are decatized
more than others.
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Shearing cuts all surface fibers to a
common length, improving consistency of texture. Some fabrics, sheared so closely that no finish is
apparent, are known as clear finish.
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